Best Efficiency Rotary Kiln Mining Machinery Cement Production Line

Product Description

Product Description

Description of  rotary kiln for environmental protection:

Rotary kiln is a kind of cement equipment which can be divided into cement kiln, metallurgy chemical kiln and lime kiln according to the nature of materials. Cement kiln is used to make cement clinker, by using dry or wet method. Metallurgy chemical kiln is used in metallurgy industry and ironworks for lean iron ore, chromium ore and ferronickel ore calcimine. Rotary kiln can also be used to make calcimine of ochre in refractory material industry, calcimine of aluminum hydroxide in aluminum manufacturing plant, and chrome sand ore and chrome powder ore in chemical plant.
Our cement kiln is equipped with automation control system, vertical, horizontal, multi-sage suspension preheater, coder,cooling towers,etcs. Our technology is continous innoated
Cement Rotary kiln belongs to building material equipment, which can be Pided into cement kiln, metallurgy chemical kiln and lime kiln according to different materials.
Cement kiln is used for making of cement clinker and there are dry and wet methods to make cement. metallurgy chemical kiln is used in metallurgy industry and ironworks for lean iron ore, chromium ore and ferronickel ore calcimine.
Rotary kiln is used for calcimine of high aluminum vandal ochre in refractory material industry; for calcimine of calotte and aluminum hydroxide in aluminum manufacturer; for claiming of chrome sand ore and chrome powder ore in chemical plant.
1. The Rotary Kiln Machine has simple structure, convenient and reliable control during the production process, a few wearing parts, and high operation ratio.
 

1. The Rotary Kiln Machine produced by our factory has rugged structure, smooth operation, and high quality outlet products. Besides, we provide our customers with advanced, efficient vertical heating device, and cyclone heating device.
   
   3. Rotary Kiln Machine is refer to rotate calcinations kiln, belongs to construction material equipment. Rotary kiln can be divided into cement kiln, metallurgy chemical kiln and lime kiln according to different materials. Cement kiln is used for making of cement clinker and there are dry and wet methods to make cement. Metallurgy chemical kiln is used in metallurgy industry and ironworks for lean iron ore, chromium ore and ferronickel ore calcination, which is used for calcining of high aluminum vandal ochre in refractory material industry; for calcining of calotte and aluminum hydroxide in aluminum manufacturer; for calcining of chrome sand ore and chrome powder ore in chemical plant. Lime kiln is used for calcine dolomite and active lime which is used in steel plant and ferroalloy factory.

4 We are a professional bauxite rotary kiln manufacturer in China, providing flowchart and installation service. According to different fuels, rotary kiln can be classified into gas-fired rotary kiln, oil-fired rotary kiln and coal-fired rotary kiln. It is widely used for different materials with a processing capacity of 10-1, 000 tons per day,cement production capacity of 50-1000t/d, being easy to operate and durable in use.
Rotary kiln is high efficiency calcinations' equipment,it can be used in metallurgy, chemical industry, construction, refractory, environmental protection industry. It consists of shell, feeding and discharging sealing, transmission part, support rollers system. The rotary kiln firing system is equipment with technological innovation. This system adopts the domestic advanced technology, such as the most advanced hydraulic block wheel device, a high measurement accuracy of measurement piston pump, high-precision control valve and contact-type graphite block sealing device.


 

characteristics

 

Characteristics of  rotary kiln for environmental protection:
1. Rotary kiln is a kind of pyroprocessing device mainly used to sinter cement clinker. Both dry process and wet process are applicable.
 
2. It is widely used in metallurgy industry, chemical industry, cement industry, building industry, etc.
 
3. As a professional rotary kiln manufacturer in China, we adopt advanced contact type graphite block sealing device and hydraulic catch wheel device to ensure the stable running of kiln.
 
4. Through precision measuring and infra-red scanning, the whole sintering process can be monitored.
 
5. Our rotary kiln has the features of reliable performance, easy operation, low energy consumption, and high productivity, etc.
 
6. Compared to the output and energy consumption of other equipment of the same specification, the output of our rotary kiln has increased by 6-10% and energy consumption has reduced by 16%.

 

Working principle

 

Working Principle of  rotary kiln for environmental protection:
1. With a certain slope to the level, the whole kiln body is supported by rollers and fitted with thrust rollers to control up and down movement of the kiln body.
2. Besides main driving unit for driving system, it is also fitted with the auxiliary driving unit so as to ensure the kiln body still can rotating when the main motor is powered off and prevent it from deforming.
Working Principle

1. With a certain slope to the level, the whole kiln body is supported by rollers and fitted with thrust rollers to control up and down movement of the kiln body.
   
   2) Besides main driving unit for driving system, it is also fitted with the auxiliary driving unit so as to ensure the kiln body still can rotating when the main motor is powered off and prevent it from deforming.
   
   3) The kiln head adopts housing type sealing and kiln rear uses axial contact sealing unit so that reliability of sealing could

2. Product Application

    

   Rotary kiln Applications:
   
    
   1. Rotary Kiln Machine is an ideal machine for calcining high-grade cement in cement plants. It is also commonly used in the production process of catalytic agent, molecular sieve and zinc oxide, etc. As a result, you can find a rotary kiln in variety of industries, like steel annealing and nonferrous smelting industries, metallurgy and chemistry fields, and building industries, and more.
    
   2. Rotary Kiln Machine, which is also called rotary calcine kiln, is a commonly used building material machine. Classifying by material properties, the rotary kiln falls into cement kilns, metallurgy chemical kilns, and lime kilns.
    

3. Main Features

    

   Features:
   1. Through technological innovation, our rotary kiln is designed with international leading wheel catch device, high precision plunger metering pump, high accuracy speed control valve and contact graphite block sealing device, etc.
   2. In order to improve machinery automation, an industrial computer is used for showing the calcining condition, and a fluorescent screen is adopted for showing the simulated process flows. An infrared scanner is utilized for transmitting the calcining condition to the computer.
   These new technologies provide our rotary kiln with strong visual sense, convenient operation and reliable performance. They help stabilize thermal regulation and improve operation efficiency.

   structure

    

   Structure of Rotary Kiln Machine:
    
   1. The Rotary Kiln Machine's shell is made of rolled steel plates; its structure is optimized by computer software, and features" longitudinal flexible and transverse rigid", which improved the loading of supporting device and stability of refractory lining.
    
   2. The supporting roller bearings features smaller width over diameter ratio L/D, leading to its higher reliability.
    
   3. The special high-started torque motor for cement industry rotary kiln is applied for driving system.
    
   4. The sealing of labyrinth plus spring pressing with asbestos heat isolation layers attached, is applied higher so that reliability and longer service life of sealing are achieved.
   
   
   Bauxite rotary kiln is mainly used to produce oil proppant.

Product Parameters

 

Technical parameters of active lime rotary kiln:

Specification	Capacity(t/d)	Incline of body(°)	Speed(r/min)	Main motor(kw)	Remarks
Φ2.5*60	168	3.5	0.516-1.549	75	Alumyte-alumina forge kiln
Φ3*48	700	3.5	0.726-3.63	110	Kiln with 5-stage cyclone precalciner
Φ3*60		3.5	0.492-1.476	75	Alumyte-alumina forge kiln
Φ3*100.94	450	4	0.3-1.503	90	Multiple-drum cooling
Φ3.2*46	1000	3.5	0.36-3.57	160	kiln with preheater precalcine
Φ3.2*52	1200	3.5	0.343-0.34	125	kiln with preheater
Φ3.3*50	1300	3.5	0.676-3.38	160	kiln with plateau suspension preheater
Φ3.3*52	1300	3.5	0.266-2.66	125	kiln with preheater precalcine
Φ3.5*54	1500	3.5	0.55-3.4	220	kiln with preheater precalcine
Φ3.6*70	1800	3.5	0.25-1.25	125	Generating kiln for using ofterheat
Φ4*60	2500	3.5	0.396-3.96	315	kiln with preheater precalcine
Φ4.15*58		5	0.35-0.7	110	Zinc leaching(calcine rotary kiln)
Φ4.2*60	3000	4	0.4-3.98	375
Φ4.3*60	3500	3.5	0.396-3.96	375	kiln with preheater precalcine
Φ4.5*66	4000	3.5	0.41-4.1	560	kiln with preheater precalcine
Φ4.8*74	5000	4	0.396-3.96	630	kiln with preheater precalcine
Φ5.0*74	6000	4	0.35-4	710	kiln with preheater precalcine
Φ5.6*87	8000	4	Max4.23	800	kiln with preheater precalcine
Φ6.0*95	10000	4	Max5	950*2	kiln with preheater precalcine

 

FAQ

 

FAQ:
1. What is the raw material do you want to grind?
2. What is the capacity per hour do you need?
3. What is the raw material input size?
4. What is the output size of your product?
 1.Are you a manufacturer or a trading company?
A: We are a professional manufacturer of rotary kiln equipment and related machinery
(Rotary kiln, granulator, crusher, grinder, dryer, cooler, feeder, conveyor belt), etc.
2.What should I do if I encounter some trouble while using it?
A: We will provide English manuals and videos to show you how to solve the problem, and if necessary, we will dispatch our engineers to your factory.
3. Do you provide installation services after ordering the machine?
A: For single machines, we provide guidance and operation videos for users.
For the production line, we provide professional construction drawings and arrange engineers to guide users in installing machines. Assist users in training skilled workers.
4.Can we visit your factory and see your equipment?
A: We really warmly welcome every customer to visit our factory, and we can take them to visit the machinery factory
1. We have comprehensive technical and business consulting services;
2. Propose the most suitable solution and equipment for our customers;
3. Free CAD design: If you can provide materials, target capabilities, and factory information, we can provide you with free CAD design.
After sales service:
1. Safe and fast payment methods;
2. Assist clients in equipment foundation construction;
3. Dispatch engineers to install and debug the equipment;
4. Provide training for frontline operators on site;
5. Regularly visit customers, solve production problems, and provide lifelong service

Our engineers will suggest you the most suitable one for you according to your information. 
We will give you factory price with full specification, so pls leave us an inquiry to know more details about price, packaging shipping and discount.
Now, please click the following contact to send us email for best offer and more details !
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Henan Hongke Heavy Machinery Co.,ltd
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