High Production Customed Ceramic Rotary Kiln Plant for Ceramic Granulation and Calcination

• Customization: Available
• After-sales Service: Provided
• Warranty: 3 Years
• Model NO.: Customized
• Application: Construction, Mineral Operation
• Certification: CE, ISO
• Customized: Customized
• Automatic Grade: Automatic
• Diameter (M): 1.6
• Length (M): 36
• Obliquity (%): 4
• Output(T/H): 1.2-1.9
• Rotation Speed (R/Min): 0.26-2.63
• Motor Power(Kw): 22
• Weight(T): 52
• Production Line: We Design for You
• Name: Cement Calcination Rotary Kiln
• Installation: Engineers′ Guide
• Color: as Your Request
• Operation Training: Provided
• Factory Visit: Welcome Anytime
• After-Sales Service Provided: Engineers Available to Service Machinery Overseas
• Worker Training: Offer
• Transport Package: Standard Export Package, Suitable for Sea Shipping
• Specification: 1.6*36m
• Trademark: Hongke
• Origin: Zhengzhou, Henan, China
• HS Code: 8417803000
• Production Capacity: 5 Set/Sets Per Month

Product Description

Product Introduction

 

1.Introduction of rotary kiln
 Rotary kiln is the main equipment for claiming cement clinker and it can be used widely for cement industry, metallurgy industry, chemical industry, etc.
The rotary kiln is composed of the shell, the supporting device, the supporting device with thrust roller, the driving device, the movable kiln head, the sealing device at kiln tail, the combustion device, etc.
It has the simple structure and reliable operation, at the same the production process of the rotary kiln can be controlled easily.
Through the technical renovations, the rotary kiln claiming system equipment has adopted the advanced hydraulic thrust roller device,and the other national advanced technologies.
Rotary kiln is high efficiency calcinations' equipment,it can be used in metallurgy, chemical industry, construction, refractory, environmental protection industry. It consists of shell, feeding and discharging sealing, transmission part, support rollers system. The rotary kiln firing system is equipment with technological innovation. This system adopts the domestic advanced technology, such as the most advanced hydraulic block wheel device, a high measurement accuracy of measurement piston pump, high-precision control valve and contact-type graphite block sealing device.


 

Main Features

 

2.Features of rotary kiln
 Rotary kiln is used for calcinating high standard cement in cement factories, but also widely used in metallurgy, construction and chemical industry.
The rotary kiln produced by our factory has strong structure, smooth operation, and high quality products. Besides, we provide our customers with advanced and efficient shaft preheater and five stage cyclone preheater.
Through technological innovation, our rotary kiln is designed with international leading wheel catch device, high precision plunger metering pump, high accuracy speed control valve and contact graphite block sealing device, etc.
In order to improve machinery automation, an industrial computer is used for showing the calcining condition, and a fluorescent screen is adopted for showing the simulated process flows. An infrared scanner is utilized for transmitting the calcining condition to the computer.
These new technologies provide our rotary kiln with strong visual sense, convenient operation and reliable performance. They help stabilize thermal regulation and improve operation efficiency.
 

Product Application

 

3.Application of rotary kiln
Rotary kiln belongs to building material equipment, which can be divided into cement kiln, metallurgy chemical kiln and lime kiln according to different materials.
Rotary kiln is used for calcimine of high aluminum vandal ochre in refractory material industry; for calcimine of calotte and aluminum hydroxide in aluminum manufacturer; for claiming of chrome sand ore and chrome powder ore in chemical plant.
A rotary kiln is ideal for calcining high-grade cement in cement plants. It is also commonly used in the production process of catalytic agent, molecular sieve and zinc oxide, etc. As a result, you can find a rotary kiln in variety of industries, like steel annealing and nonferrous smelting industries, metallurgy and chemistry fields, and building industries, and more.
A rotary kiln, which is also called a rotary calcine kiln, is a commonly used building material machine. Classifying by material properties, a rotary kiln falls into cement kilns, metallurgy chemical kilns, and lime kilns.
 

structure

 

4.Structure of rotary kiln machine
   1. The Rotary Kiln Machine's shell is made of rolled steel plates; its structure is optimized by computer software, and features" longitudinal     flexible and transverse rigid", which improved the loading of supporting device and stability of refractory lining.
 
   2. The supporting roller bearings features smaller width over diameter ratio L/D, leading to its higher reliability.
 
   3. The special high-started torque motor for cement industry rotary kiln is applied for driving system.
 
   4. The sealing of labyrinth plus spring pressing with asbestos heat isolation layers attached, is applied higher so that reliability and longer service         life of sealing are achieved.




 

Product Parameters

 

5.Technical parameters of rotary kiln

Model(m)	Shell size			Capacity(t/h)	Rotating speed(r/min)	Power(kw)	Weight(t)
	Dia.(m)	Length(m)	Slope(%)
1.4×33	1.4	33	3	0.9-1.3	0.39-3.96	18.5	47.5
1.6×36	1.6	36	4	1.2-1.9	0.26-2.63	22	52
1.8×45	1.8	45	4	1.9-2.4	0.16-1.62	30	78.2
1.9×39	1.9	39	4	1.65-3	0.29-2.93	30	77.59
2.0×40	2	40	3	2.5-4	0.23-2.26	37	119.1
2.2×45	2.2	45	3.5	3.4-5.4	0.21-2.44	45	128.3
2.5×54	2.5	54	3.5	6.9-8.5	0.48-1.4	55	196.29
2.7×42	2.7	42	3.5	10.0-11.0	0.10-1.52	55	198.5
2.8×44	2.8	44	3.5	12.5-13.5	0.437-2.18	55	201.58
3.0×60	3	60	3.5	12.3-14.1	0.3-2	100	310
3.2×50	3.2	50	4	40.5-42	0.6-3	125	278

FAQ

 

 FAQ:
 
1. What is the raw material do you want to grind?
2. What is the capacity per hour do you need?
3. What is the raw material input size?
4. What is the output size of your product?
 1.Are you a manufacturer or a trading company?
A: We are a professional manufacturer of rotary kiln equipment and related machinery
(Rotary kiln, granulator, crusher, grinder, dryer, cooler, feeder, conveyor belt), etc.
2.What should I do if I encounter some trouble while using it?
A: We will provide English manuals and videos to show you how to solve the problem, and if necessary, we will dispatch our engineers to your factory.
3. Do you provide installation services after ordering the machine?
A: For single machines, we provide guidance and operation videos for users.
For the production line, we provide professional construction drawings and arrange engineers to guide users in installing machines. Assist users in training skilled workers.
4.Can we visit your factory and see your equipment?
A: We really warmly welcome every customer to visit our factory, and we can take them to visit the machinery factory
1. We have comprehensive technical and business consulting services;
2. Propose the most suitable solution and equipment for our customers;
3. Free CAD design: If you can provide materials, target capabilities, and factory information, we can provide you with free CAD design.
After sales service:
1. Safe and fast payment methods;
2. Assist clients in equipment foundation construction;
3. Dispatch engineers to install and debug the equipment;
4. Provide training for frontline operators on site;
5. Regularly visit customers, solve production problems, and provide lifelong service

Our engineers will suggest you the most suitable one for you according to your information. 
We will give you factory price with full specification, so pls leave us an inquiry to know more details about price, packaging shipping and discount.
Now, please click the following contact to send us email for best offer and more details !
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Henan Hongke Heavy Machinery Co.,ltd
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